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cheesemaking

annehastings's picture

Nettlebed Creamery, an exciting new venture

 

Well first off, apologies for a long absence.  It’s not that I’ve been doing nothing worth writing about, it’s pure laziness.  However to remedy this, it’s time to put pen to paper or rather fingers to keyboard and talk about something I’ve been superstitiously not blogging in case of jinxing the operation…. Nettlebed Creamery.

So what has changed?  Well, it’s fast becoming the worst kept secret in my life anyway as I talk about it to everyone I meet and progress is being made, so it’s time to set it out on the world wide web for all to see.

What is Nettlebed Creamery I hear you cry?  Well, are you sitting comfortably?  Then I’ll begin…

seana and marissa's picture

Finally FINALED!

I am happy to report that our building permit is FINALED! It was Aristotle who said "patience is bitter, but its fruit is sweet." Yeah...I wonder if he endured a creamery build-out, because that pretty much sums up what it is like. Just to recap, we started the permitting process with the County of Marin back in September 2012; they finally issued a building permit to us on January 15th; we were done building the creamery and got licensed by the state of California 40 days later on Feb. 23rd; it took another 60 days after that to wrap up the septic issues in order to get the final blessing from the county; so from permit issuance to permit final, it took exactly 100 days. The County of Marin has lifted all the holds, done their last site inspection, and given their final approval, closing the book on this project once and for all....at least as far as they are concerned. We, on the other hand, still have a long to-do list!

view of the make room, with our new vat and all our cheesemaking stuff
view of the almost-complete whey removal system which is designed to be loaded into a tank for feeting to pigs & other livestock
view into the mechancial room, the door leads into the bathroom
mechanical room, with all of our new systems necessary for the creamery
a big mess of tools are still scattered all around the back of the creamery
the mechanical room window screens are a bit worse for wear after nearly 40 years. We will be repairing this soon.
front of the creamery buidling is looking good with new entry doors, and new windows and grade vents. It needs a coat of paint!
view into what will be a milk room, but we need it for aging cheese since we have nearly 3000 wheels produced this year so far
creamery bathroom is looking much better, but still needs fresh paint and some floor tile
another craigslist find: commercial dishwasher with 3 min wash cycle. We will use this to clean cheese hoops
These sneaky lambs figured out how to escape through an opening on the side of the fence
this black lamb has a very cool color pattern with a white hourglass on her head and a white tail
our complete signed and approval building permit, woohoo!
seana and marissa's picture

The Waiting Game

Let’s just get this over with: NO, we do not have our building permit yet. We are still waiting. I’ve entered the New Year with the realization that our creamery will not be completed by my fantasy deadline of January 15th. I’ve accepted this, but here’s hoping for February 15th, which is more than the original 100 day goal (by 30 days), but we’re sticking to the $100,000 budget no matter what!

I’m glad the holiday season is over. Don’t get me wrong, I’m not a scrooge or a grinch, but the holiday season is not very compatible with a construction project. Building a creamery requires the full focus and attention of not only the proprietors, but also the various officials, professionals and vendors associated with the project, and the holidays are both distracting and non-productive. Places and offices have limited hours, or days when they’re totally closed, and people take extra days off on top of that. It’s 2013 now, so let’s get to work!

The cover page and table of contents of our 13 page energy compliance report
The County asked us for additional detail showing the different parts of the adjacent structures and their uses
We had to write a letter stating that if we expand or open the public, we will make the required ADA modifications
This is one of the cheese draining tables we bought from Cowgirl Creamery
The other cheese draining table that will be joining our equipment lineup
Pregnant sheep awaiting the birth of their lambs. I bet they are also wondering when we'll get our building permit!
annehastings's picture

My Adventures with the Many Mysteries of Cheese Starters

In my cheesemaking experience, I have been able to use both a home made starter, commercial bulk starters and commercial DVI. What are these I hear you ask? On this post I will go back a step and define the differences and what a starter culture is.

A starter is a collection of bacteria that begin a fermentation process. In this case they are lactic acid producing bacteria or lactobacillus. There are many ways of making a starter culture as you are harvesting and using bacteria that are naturally present in raw milk anyway.

mollymk's picture

When life gives you a hurricane...grab a chainsaw!

Things are progressing here on the farm! Its November, and winter is definitely beginning to show itself here in Virginia. We have been busy building walls and putting in the new subfloor, as well as making sure we are good to go with permits, well, and septic systems.

Herb & garlic chèvre and some wine? Don't mind if I do!
Creamy, tangy, salty goat's milk feta
Floor joists, waiting to be put in
New wall frames, separating the milking parlor, milk room and creamery areas
seana and marissa's picture

All is not well...not without permits

 

It's November. My goal is that the creamery will be ready to rock on January 15th.  We have yet to obtain ANY permits. Needless to say, I’m feeling anxious and frustrated with the slow pace at which things seem to be moving. On Monday I had a massive migraine for the first time in many months, hmm… I wonder what could be the cause.

My cheese Jedi Halloween costume, also my normal cheeseamaking attire on other days besides Halloween
Beware! Scary things can happen in a creamery! This is my fave warning icon EVER.
this is a draft version of the floor plan for the creamery buidling - definitely not final and certainly subject to change!
seana and marissa's picture

Making Progress and Cheese

Lots needs to be done to get the creamery project moving, but daily life seems to be getting in my way. Fortunately Seana and Dave are dedicating a lot of their time, and are making most of our progress!

We’re currently trying to obtain permits for plumbing, electrical, and water use. I actually thought this part of the process would go much quicker than it has, since the structure is sound and not too much needs to be done, relatively speaking. But permits take a lot of planning and negotiating. And you have to be willing to revise your plan and negotiate more. So while it’s a full-time job to get these things figured out and crossed off the to-do list, we go to our real jobs during the day, and work on permits in the hours between.

This is the cow-milk feta we made in class. It's perfectly creamy and salty and crumbly!
seana and marissa's picture

100 days and $100,000 to turn this building into a creamery?

This blog will chronicle the planning, permitting, financing (including exact dollar amounts) and building of a micro creamery on a ranch in Tomales, California. It will feature alternating posts from 2 different people, Seana Doughty and Marissa Thornton, who have joined forces to help each other achieve their cheesemaking dreams and goals. Allow us to introduce ourselves.....

Interior - before Marissa's dad cleared it out of the stuff that had accumulated since the dairy shut down in 2001
Interior - after Marissa's dad cleared out the stuff. Dave is hosing the floor to observe the drainage pattern
The milking parlor where 200 cows used to be milked everyday. This will soon be converted to milk sheep and some cows too.
Seana and Marissa- if you think these look familiar, it's because they're our Facebook profile pics!
Where in the world is Tomales? It's 55 miles north of San Francisco, and 3 miles from Tomales Bay.
annehastings's picture

Lactic Goats Milk Cheeses in the Golden Valley, England

At the end of June, I spent the best part of a week at Neal's Yard Creamery in Herefordshire learning and making cheese, crème fraiche and yoghurts with them. In the past I’ve made lots of social visits to Herefordshire in general and Neal’s Yard Creamery in particular so it was great to be back and to catch up with Charlie, Grainne, Conan, Holly, Finn and Rags the dog.

Neal's Yard Creamery's windmill
Ellen & Haydn salting Dorstone curd
Goats curd draining in its sacks
Perroche cheeses recently herbed
Ragstone cheeses maturing on racks
The view from Neal's Yard Creamery

Recent Activity (home cheesemaking)

Since our first tasting of the Jasper Hill Cheese, I have been busy with my photo shows and HOME cheese making.

There have been several styles of cheeses made from my kitchen.

I have been experiencing a slight temperature consistency problem with my min-fridge "cheese cave" over the past couple of years in my cheese making. My cave has been running a little too cold for the cheese affinage (aging), average 50 to 55 degrees. Different styles of cheeses may require a slight variation in temp for ageing, some as low as 40 - 45 degrees which works quite well in the mini fridge but 50 - 55 is more difficult to obtain.