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seana and marissa's picture

Finally FINALED!

I am happy to report that our building permit is FINALED! It was Aristotle who said "patience is bitter, but its fruit is sweet." Yeah...I wonder if he endured a creamery build-out, because that pretty much sums up what it is like. Just to recap, we started the permitting process with the County of Marin back in September 2012; they finally issued a building permit to us on January 15th; we were done building the creamery and got licensed by the state of California 40 days later on Feb. 23rd; it took another 60 days after that to wrap up the septic issues in order to get the final blessing from the county; so from permit issuance to permit final, it took exactly 100 days. The County of Marin has lifted all the holds, done their last site inspection, and given their final approval, closing the book on this project once and for all....at least as far as they are concerned. We, on the other hand, still have a long to-do list!

view of the make room, with our new vat and all our cheesemaking stuff
view of the almost-complete whey removal system which is designed to be loaded into a tank for feeting to pigs & other livestock
view into the mechancial room, the door leads into the bathroom
mechanical room, with all of our new systems necessary for the creamery
a big mess of tools are still scattered all around the back of the creamery
the mechanical room window screens are a bit worse for wear after nearly 40 years. We will be repairing this soon.
front of the creamery buidling is looking good with new entry doors, and new windows and grade vents. It needs a coat of paint!
view into what will be a milk room, but we need it for aging cheese since we have nearly 3000 wheels produced this year so far
creamery bathroom is looking much better, but still needs fresh paint and some floor tile
another craigslist find: commercial dishwasher with 3 min wash cycle. We will use this to clean cheese hoops
These sneaky lambs figured out how to escape through an opening on the side of the fence
this black lamb has a very cool color pattern with a white hourglass on her head and a white tail
our complete signed and approval building permit, woohoo!
kate's picture

Visit to Everona Dairy, Virginia

Recently, Elaine and I took a trip to Rapidan in Virginia to visit Dr Pat Elliott at Everona Dairy, where she has been producing both raw and pasteurized sheep's milk cheeses for the last fourteen years.

Dr Elliott is now in her eighties and in addition to making some award winning cheeses, is still a practicing MD at her doctor's office adjacent to the farmhouse.  Her adventures in the dairy world started after first buying a small number of sheep to keep her Border Collie occupied.  Then, while researching ways for the sheep to earn their keep, she tried her hand at milking them with a view to making cheese on a commercial scale.  In the late 1990's, after taking a cheesemaking course and traveling overseas to learn more about cheesemaking, Dr Elliott began cheese production in earnest at Everona.

Everona's ewes waiting to be milked
The ewes have really attractive variety of wool colors
In the milking parlor
Two's company....
The most fabulous underbite I've ever seen...
Really scary guard dog...
New lambs
Feeding time...
Some of the barn cats
Feeding time...
Circle, the Border Collie, looking worried
Brian with a young lamb
"Herding cats"
More barn cats
One day old lambs
In the cheesemaking room
Carolyn pressing down the curd in the molds
Carolyn and Elaine pressing the curd
One day old wheels
The new batch of cheese draining in the molds
"Earthquake" soaking in the brine solution
The cheese aging cellar
Carolyn in the aging cellar
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
Visit to Everona Dairy, Virginia
seana and marissa's picture

Let the construction begin!

Today is January 15th. This is the day that I’d originally hoped the creamery would be completed. So of course, in a remarkable case of situational irony that no one could have predicted, today was the day that we finally obtained our building permit. You just can’t make this stuff up! This morning, Dave drove to the County of Marin offices to present the final piece of paperwork, an authorization for our project from the County Fire District. After paying more fees, they issued our building permit. Dave and I took a moment to celebrate with a couple of pints of beer over lunch today but before we toasted, I made him show me the permit. It felt a bit like the scene in Willy Wonka and the Chocolate Factory when Charlie shows his family the Golden Ticket, and overwhelmed with happiness, they break into song and dance. We didn’t have time for singing or dancing because Dave had to rush off to check on some creamery work that is already underway….but maybe later.

Dave is holding our version of a golden ticket: a building permit! We celebrated with beers over lunch.
Here's our plumbing contractor in the trenches, installing plumbing for the floor drains
This freshly dug trench is for the line that will carry creamery washdown water to the dairy waste pond
Here she is...Big Momma, the bad ass floor drain for the make room.
The demolition of the old concrete floor was completed in one very long day, with 5 people working
One of those workers was my stepson, Cameron Dalton, who decided he's not a fan of hard manual labor.
This is the main entryway to the creamery, where the ugly old aluminum sliding glass door used to be.
This is a mockup of the new creamery entryway configuration.
seana and marissa's picture

The Waiting Game

Let’s just get this over with: NO, we do not have our building permit yet. We are still waiting. I’ve entered the New Year with the realization that our creamery will not be completed by my fantasy deadline of January 15th. I’ve accepted this, but here’s hoping for February 15th, which is more than the original 100 day goal (by 30 days), but we’re sticking to the $100,000 budget no matter what!

I’m glad the holiday season is over. Don’t get me wrong, I’m not a scrooge or a grinch, but the holiday season is not very compatible with a construction project. Building a creamery requires the full focus and attention of not only the proprietors, but also the various officials, professionals and vendors associated with the project, and the holidays are both distracting and non-productive. Places and offices have limited hours, or days when they’re totally closed, and people take extra days off on top of that. It’s 2013 now, so let’s get to work!

The cover page and table of contents of our 13 page energy compliance report
The County asked us for additional detail showing the different parts of the adjacent structures and their uses
We had to write a letter stating that if we expand or open the public, we will make the required ADA modifications
This is one of the cheese draining tables we bought from Cowgirl Creamery
The other cheese draining table that will be joining our equipment lineup
Pregnant sheep awaiting the birth of their lambs. I bet they are also wondering when we'll get our building permit!
seana and marissa's picture

Fall is in Full Swing

It's getting cold in Tomales!

Which means it's almost Winter, which means it's almost January 31st, which means it's almost time to build the creamery if we want to stay on track!

Amazingly, Seana and Dave finished composing all the drafts for the Building Dept. to review before being officially submitted. To me, this feels like a huge step forward. Also, the cheese vat is due to arrive soon! It feels like waiting for a baby to be born...is it here yet?? Have we reached the due date?? I'm sure it's even more exciting for Seana and Dave, since it's really their vat and their creamery being developed. But ultimately I, too, will use the space (hopefully sooner rather than later), so I feel pretty elated at the progress. It doesn't actually feel real yet, as most dreams-come-true probably don't at first. But I bet once the jackhammer hits the concrete, reality will hit me, too.

Fall is in Full Swing
seana and marissa's picture

100 days and $100,000 to turn this building into a creamery?

This blog will chronicle the planning, permitting, financing (including exact dollar amounts) and building of a micro creamery on a ranch in Tomales, California. It will feature alternating posts from 2 different people, Seana Doughty and Marissa Thornton, who have joined forces to help each other achieve their cheesemaking dreams and goals. Allow us to introduce ourselves.....

Interior - before Marissa's dad cleared it out of the stuff that had accumulated since the dairy shut down in 2001
Interior - after Marissa's dad cleared out the stuff. Dave is hosing the floor to observe the drainage pattern
The milking parlor where 200 cows used to be milked everyday. This will soon be converted to milk sheep and some cows too.
Seana and Marissa- if you think these look familiar, it's because they're our Facebook profile pics!
Where in the world is Tomales? It's 55 miles north of San Francisco, and 3 miles from Tomales Bay.
wfertman's picture

Lamb Lamb Lamb Sheep! A visit to Weirauch farm

In the wake of the California Artisan Cheese Festival, publisher Stephanie Skinner and I took a trip out to visit Joel Weirauch at his eponymous Weirauch Farm in the hills of Sonoma County, California.

Joel's holding Irene, who was bottle fed at home for the first month—her mother had udder problems, so Irene got very comfortable around people. She's one of the older lambs: some of the wee ones in the barn were only a few days old, but they all have names that start with "I"; Irene, Iris, Ivy, etc. Nex year, every lamb will have a "J" name, and so on.

Joel and his wife Carleen are making humane, organic, farmstead sheep cheese in an old-fashioned, new-fangled way: bootstrapping their way into the business, renting land and using recycled schoolhouse trailers for aging caves. Never throw anything out, eh?

Me, holding a lamb.
In the barn, nibblin' my chinos.
Joel Weirauch with one of his flock. Note the undocked tail: the farm doesn't clip.
Steph pokes the baby.
Lambs cuddle for warmth in the shelter of the barn.
A bucolic scene here in Sonoma, despite the threatening sky.
Momma and babies. Each generation's name starts with a new letter: Abbie gives birth to Betty gives birth to Cassie and so on.
Not just sheep: the Weirauchs are tenants on the farm, and the owners have their own free-range egg business.
Sweet, ain't she?
Inside the Weirauch aging room; it's made from an old school trailer.
Some of Joel & Carleen Weirauch's cow's milk cheeses: Tomme Fraiche and Carabiner, I think?
More cow's milk cheese: the hoary Rumpel.
wfertman's picture

Rabbit Herds Sheep: the video that rocked the nation

Ladies and gentlemen, this month's toast of the Internet, Champis, the sheep herding dwarf rabbit. Chapis lives at Gardsbacken farm (?) perhaps in Sweden. Swedish readers, check out their blog and tell me what the heck else is going on.

wfertman's picture

Ray Bair's Visit to Barinaga Ranch

Cheesemonger Ray Bair, of San Francisco's Cheese Plus, puts out an occaisional newsletter for customers and fans of his wonderful shop. His most recent note caught our eye: besides featuring a great roundup of NYC-area cheese shops, he also described his visit to Marcia Barinaga, maker of our fall centerfold, Baserri. He graciously allowed us to reprint it here:

A Tale of 2 Thursdays, part 2

Back home in San Francisco, my niece Stefanie is visiting from Arizona. Still jazzed from my fast tour of Manhattan specialty food stores, I arrange for a tour of Barinaga Ranch near Point Reyes while she is visiting. Coincidentally, it's the following Thursday.

wfertman's picture

Sheep: another scary dairy Halloween story

My own contribution to the growing, ah, corpus of Halloween tales. Submit your own story and win a bag of cheesy treats! Possible biological inaccuracy to follow:

At one time, I thought of them like you probably do. Dumb creatures. Afraid of the sunrise. Flockers, robbed by selective breeding of their essential stubborn goatness. Turned into pale blobs of wool and meat.