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Pennyroyal

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Moving Day

Monday I had flashbacks to every moving day I have gone through in my adult life. Forklift-full by forklift-full our garage was emptied of all the cheese making equipment that had filled it from wall to wall and floor to ceiling for the last 4 months (the garage being the most accessible and securable location available). I spent the better part of the day in the creamery directing equipment unpacking and placement, answering “Yes, I do need this many cheese molds,” scouring discarded cardboard for missing bits of stainless steel, and racking my brains trying to recall where we intended this or that shelf to go. Of course it is during this process that forgotten items become apparent, so there was also lots of darting back to my computer and my ever faithful Nelson Jameson catalog to add to the growing list of “Still to Buy.”

NorthCoast Mechanical working on the air handler in the surface ripened aging room.
Interior doors get installed, bi-directional and handle-less for ease of movement and cleanability.
Work tables and custom draining tables in the main cheesemaking room.
HDPE cheese vats (Fromagex) for pasteurized milk cheeses, full of boxes of molds.
Raw curd table and cheese press (C van't Riet)
Milk crates waiting to receive and hold packaged cheese in the walk-in.
Stackable stainless steel wire racks (Fromagex) for surface ripened cheeese.
Installation of ultra-sonic humidifier (Humidifirst) in the raw aging room.
Filling out CDFA label approval applications (24 in all when accounting for sizes, flavors, and mixed vs pure goat milk).
Erika's picture

Goat Barn Building 101

 

Goat Barn Building 101

I must admit to being incredibly lucky at having the opportunity to design our barn from the ground up rather than modifying an existing building.  While our start-up costs are, for lack of a better word, astronomical, in the long term this barn will hold up better, be more efficient to use, and healthier for our animals.  Lots of thought went into the design of the building, and I am, again, incredibly lucky to have worked on several goat dairies whose various strengths and weaknesses directed the features included in the barn.

Metal barn interior, pre-concrete floor being poured or doors completed.
View of the milking doe pens, with access doors to pasture.
Pasture access for goats and tractor access for cleaning.
Center of the barn allocated as hay storage, can hold up to 5months worth of hay for the winter.
Kids and lambs at the wall mounted hay feeder.
Panels dividing barn into pens have a lynch pin so they can be easily moved for barn cleaning.
One of the automatic water bowls in use.  Small volumes are easy to keep clean and fresh.
Erika's picture

The Nuts and Bolts of Building a Creamery

 

The Nuts and Bolts of Building a Creamery…

or the pea traps and drains, as the case may be.  That is the phase of construction that is underway now at Pennyroyal.  There are three systems of drains and piping that are being installed before foundations and the floor slabs can be poured.  The first is the domestic waste system, which handles water from the bathroom and takes it to our septic system.  The second is the largest, and will capture all the process water which will be pumped to a water treatment system.  The third system is a whey diversion line, which will allow us to collect whey to use as animal feed. 

Forms for the foundations on exterior and interior walls begin.
Drainage piping starts to go in.
Fully formed stem wall molds and (nearly) complete drainage piping.
Close-up of polypropylene piping for process waste water.
Close-up of whey drain (prior to being cut down to height) in the raw milk room.
Pre-cast trench drains.
Yearlings (Raziel, Lincoln, and Lima Bean) at play... 'cause they are cute and there were too many pictures of drains!
Erika's picture

Creamery Construction Begins