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Boonville CA

Erika's picture

A Creamery is Born!

I first began the Birth of a Creamery blog on March 24th, 2011, optimistically calling the first chapter “Four Years and 364 Days” for the 4 years of planning that had gone into our creamery plan and the “less than a year” promise I was given for how soon we could complete construction. Well March 23rd 2012 has come and gone, but with all the hoops and hick-ups we went through in the planning process we should have foreseen that construction wouldn’t be without its own hurtles. Thankfully we are only a few weeks over our mid-March deadline. On Thursday May 10th Pennyroyal officially became California’s newest licensed creamery!

Hanging stainless steel aging rack frames.
Three stamp press from C van't Riet for pressing Boont Corners.
Dish sink with hot and cold temperature gauges.
Installing foam foot sprayers.
Wash down hose with temperature gauges.
Pasteurizer in place, complete with hoist for emptying milk via gravity.
Handwashing signage in the bathroom.
ADA required bathroom signage.
Pasteurizer and creamery both pass inspection with flying colors!  Perfect 100!
Sarah and I bring the first tank of milk to the creamery for cheesemaking.
The first Boont Corners (raw mixed goat and sheep milk) are formed.
A cheese press with a vineyard view!  Cheesemaking doesn't get much better than at Pennyroyal!
Boont Corners Label
Erika's picture

Moving Day

Monday I had flashbacks to every moving day I have gone through in my adult life. Forklift-full by forklift-full our garage was emptied of all the cheese making equipment that had filled it from wall to wall and floor to ceiling for the last 4 months (the garage being the most accessible and securable location available). I spent the better part of the day in the creamery directing equipment unpacking and placement, answering “Yes, I do need this many cheese molds,” scouring discarded cardboard for missing bits of stainless steel, and racking my brains trying to recall where we intended this or that shelf to go. Of course it is during this process that forgotten items become apparent, so there was also lots of darting back to my computer and my ever faithful Nelson Jameson catalog to add to the growing list of “Still to Buy.”

NorthCoast Mechanical working on the air handler in the surface ripened aging room.
Interior doors get installed, bi-directional and handle-less for ease of movement and cleanability.
Work tables and custom draining tables in the main cheesemaking room.
HDPE cheese vats (Fromagex) for pasteurized milk cheeses, full of boxes of molds.
Raw curd table and cheese press (C van't Riet)
Milk crates waiting to receive and hold packaged cheese in the walk-in.
Stackable stainless steel wire racks (Fromagex) for surface ripened cheeese.
Installation of ultra-sonic humidifier (Humidifirst) in the raw aging room.
Filling out CDFA label approval applications (24 in all when accounting for sizes, flavors, and mixed vs pure goat milk).