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construction

seana and marissa's picture

Creamery is almost done

Yes the creamery is almost done for real, no April Fool's joke! It’s been quite a while since I last posted about our creamery project. Valentine's Day has come and gone, the annual California Artisan Cheese Festival is behind us, and I survived another birthday last week. In between all of that, we’ve been busy trying to wrap up this creamery project once and for all so we can focus on making cheese!  I know the creamery will never really be DONE done, I’m not completely delusional. There will always be something - some new or unanticipated problem or need, always requiring more time, more energy, and more money, all of which are running pretty low for us right now. It’s been 75 days since getting our building permit, and so much has happened, I don’t know where to start. I have both good news and bad news. Which do you want first? Let’s start with the good.

the ever changing list of things we had to do up to getting our CDFA license
the day after assembling the vat, we did a test run with water (cheaper than milk!)
our new/old draining tables, courtesy of our dear cheesy friends at Cowgirl Creamery
chart recorder for our vat, in case we want to make any pasteurized products
holding tanks for whey, which will be fed back to sheep and also to pigs
getting a 100% score on our first cheese plant inspection is champagne-worthy indeed!
seana and marissa's picture

Fast & Furious Creamery

It’s been 20 days since we finally got the building permit, and there hasn’t been an idle day since. After all those months of waiting and trying to navigate through red tape and overcome bureaucracy, it’s actually happening. The creamery is really coming to life. The action has been fast and furious as we rush to bring the creamery into a functional state. We are pretty much working at a pace that pushes the limits of our budget, and especially our physical and mental stamina. Our muscles & joints have ached in new and interesting places, and we’ve only sustained minor cuts and bruises. It’s amazing though how the body can be so dead-tired, but the mind keeps racing. Well, mine does anyway. To paraphrase the lyrics of “Gin & Juice,” one of the greatest rap songs of all time: I’ve got my mind on my cheese and my cheese on my mind. Here is a recap of the big accomplishments of the past 20 days…

 

view of vents for floor drains, wood forms for the curbs that will be poured for the new milk room
another view of the drain vents as well as the rebar for the new concrete
a major bargain - we got this sink for $300 from a guy who used to have a BBQ place in Berkeley. It needs some cleaning up.
Dave is removing the worst toilet in Tomales (well, it looked like the worst to me)
here is the clean shiny new low-flow toilet, which Marin County required
The concrete truck is setting up to pour the new floor
Here is Gary, Marissa's dad, lending a helping hand to spread the new concrete around.
New business license for Marin County. I'm annoyed by the fact that they called me Seana "Dalton" -that's not my name.
Framing and doors for new milk room
Dave is boring holes for the new plubming on this "wet wall" where most of the plumbing will run
Here is the plaster crew applying a base glue type product to help seal and fill the old plaster's cracks and holes
These are some of the color options for the new plaster. I chose "Dove Gray"
The plaster crew worked 8 hours straight while Dave worked on plumbing.
Sparks were flying as Dave and I both took turns grinding off old nails and bolts from the walls
Working into the night, Dave finished up the plumbing on this wall
A view into the creamery from the area we call the "nook" which is for dry storage.
A view from the entry way, with Dave checking on his plubming work.
A fair amount of beer has gone into this creamery project. On this evening, it was brews from Deschutes in Oregon.
As you can see, it looks like a construction site!
seana and marissa's picture

Let the construction begin!

Today is January 15th. This is the day that I’d originally hoped the creamery would be completed. So of course, in a remarkable case of situational irony that no one could have predicted, today was the day that we finally obtained our building permit. You just can’t make this stuff up! This morning, Dave drove to the County of Marin offices to present the final piece of paperwork, an authorization for our project from the County Fire District. After paying more fees, they issued our building permit. Dave and I took a moment to celebrate with a couple of pints of beer over lunch today but before we toasted, I made him show me the permit. It felt a bit like the scene in Willy Wonka and the Chocolate Factory when Charlie shows his family the Golden Ticket, and overwhelmed with happiness, they break into song and dance. We didn’t have time for singing or dancing because Dave had to rush off to check on some creamery work that is already underway….but maybe later.

Dave is holding our version of a golden ticket: a building permit! We celebrated with beers over lunch.
Here's our plumbing contractor in the trenches, installing plumbing for the floor drains
This freshly dug trench is for the line that will carry creamery washdown water to the dairy waste pond
Here she is...Big Momma, the bad ass floor drain for the make room.
The demolition of the old concrete floor was completed in one very long day, with 5 people working
One of those workers was my stepson, Cameron Dalton, who decided he's not a fan of hard manual labor.
This is the main entryway to the creamery, where the ugly old aluminum sliding glass door used to be.
This is a mockup of the new creamery entryway configuration.
seana and marissa's picture

Fall is in Full Swing

It's getting cold in Tomales!

Which means it's almost Winter, which means it's almost January 31st, which means it's almost time to build the creamery if we want to stay on track!

Amazingly, Seana and Dave finished composing all the drafts for the Building Dept. to review before being officially submitted. To me, this feels like a huge step forward. Also, the cheese vat is due to arrive soon! It feels like waiting for a baby to be born...is it here yet?? Have we reached the due date?? I'm sure it's even more exciting for Seana and Dave, since it's really their vat and their creamery being developed. But ultimately I, too, will use the space (hopefully sooner rather than later), so I feel pretty elated at the progress. It doesn't actually feel real yet, as most dreams-come-true probably don't at first. But I bet once the jackhammer hits the concrete, reality will hit me, too.

Fall is in Full Swing
mollymk's picture

Patience is a Virtue

I am beginning to realize that patience may be the most important skill that I learn this year. When we were first discussing building a creamery two years ago, there was little question about hiring a contractor to do the work -- it's just not who we are (plus, our labor is much cheaper). Now, I'm beginning to see the benefit! Since my husband, the mastermind of the building part of this project, works full time, and is already kept busy by the constant flow of projects and problems that come with 150 acres and 200 year old buildings, things are progressing rather slowly. Slowly, but surely.

Three sides of the barn are stone to the roofline
Interior of the barn- thats the corner of the creamery room in the lower right
Creamery floor before I got my hands on a shop vac...
And after! Ready for new insulation and a tile floor
Bloomy rinds drying in our kitchen- my cheesemaking space until the creamery is complete (no cheese for sale, of course!)
Another exercise in patience- my new-to-me cheese vat that I can't use yet!